塑胶柱/树脂热铆焊机方案说明
Hot stamping program description
1、 结构/ Structure:
本设备由工作台、工件十字滑台、垂直热铆机构、脉冲加热电源、电控系统等组成;详细请查看方案图。
The equipment is composed of working table, workpiece cross slide table, vertical hot riveting mechanism, pulse heating power supply, electric control system, etc
.
2、 主要部分的的介绍:
2.1脉冲式加热电源/ Pulse heating power supply:
实现预热(预压)、加热、保压冷却3个阶段的温控制。温度设定范围50°到600°。温控精度为±6°。可以保存20组规范。温度曲线由脉冲加热电源的LED显示屏显示。
Control the temperature of different stages of preheating, heating and cooling。
型号 Type | LNR-02 |
输入电压(V) Input voltage | 220V |
负载持续率(%) Duty cycle | 20 |
额定功率(kVA) Rating capacity | 6 |
温度设定范围(℃)Temperature setting range | 50-600 |
逆变频率(kHz) Inverting frequency | 4 |
加热阶段 Heating stage | 2 |
存储焊接规范数 Parameter storage | 20 |
温控精度 Temperature Precision | ±6° |
热电偶thermocouple type | E型或K型可选 |
外形尺寸(mm)(L*B*H) | 435*185*320 |
重量(kg) Weight | 15 |
2.2十字工作滑台/cross work slide:
在X轴和Y轴精确定位,X轴上有上料位和工作位,工装板有工件的定位装置和物料检测;In the X-axis and Y-axis accurate positioning, X-axis has upper position and station, fixture plate has positioning fixture and material inspection;
2.3热铆机头/ Hot riveting head:
1) 具备以下功能结构:热铆前下压定位机构、伺服电机弹簧调整压力机构、伺服电机驱动下降位移机构、脉冲加热机构。
2) 具备预压 、自动调整压力、自动控制热铆行程、精确位移检测。
1) With the following functional structure: pressure positioning mechanism before hot riveting, servo motor spring adjustment pressure mechanism, servo motor drive down displacement mechanism,Pulse heating mechanism。
2) With preloading, automatic pressure adjustment, automatic control of hot riveting stroke, accurate displacement detection;
2.4 触摸屏/HMI:
12寸Simens触摸屏,摇臂式安装。三级操作权限。显示错误报警信息。
2.5 其他/Other:
双手启动,急停按钮,三色警示灯,照明灯。
Both hands start, emergency stop button, three-color warning light, lighting.
3、 数据通讯/ Data communication:
脉冲式加热电源配有485通讯接口,可以和PLC其他通讯设备交换数据;
热铆的温度、压力、时间、位移的数据可以保存(USB)和读取;
The pulsed heating power supply is equipped with 485 interfaces, which can exchange data between PLC and other communication devices;
The temperature, pressure, time and displacement data of hot riveting can be saved and read.
4、 安全safety:
双手按钮启动,运动件配有防护罩,光栅保护。
Two hands button start, sports parts with protective cover and Grating protection.
5、 设备主要部件的配置/Configuration of main parts of equipment:
名称Part name | 品牌Brand | 说明/ Description |
PLC | Siemens | |
触摸屏/HMI | Siemens | |
伺服电机/servo motor | Siemens | |
气动件/Pneumatic | SMC | |
直线模组/Linear module | Misumi | |
电气元件/Electrical components | schneider | |
直线导轨/Linear guide | HIWIN | |
压力传感器/Precision pressure transducer | MAT(JAPAN) | |
位移传感器/Displacement sensor | Keyence | |
脉冲加热电源Pulse heating power supply | LN 蓝能 |
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